Stamping

In the manufacturing of radiators, the pressing technology specializes in creating ultra-thin heat dissipation fins, high-strength fan frames, and fluid guiding wind structures. Through the collaboration of a thousand-ton press machine and precise molds, the metal sheet is instantly transformed into functional components with millimeter-level precision, forming the core framework of the cooling system.

● High-speed continuous die technology with 0.1 seconds per stroke, capable of producing over 500,000 fins per day

● ±0.03mm flatness control, ensuring that the gap uniformity of the fins is less than 3%

● Single-pass molding of 0.2mm ultra-thin serrated fins, resulting in a 40% increase in heat exchange area

● Multi-position progressive die technology enables the one-piece molding of three-dimensional curved air intake covers without weld points

● The elongation rate of aviation-grade aluminum sheet exceeds 25%, and the tensile strength reaches 310 MPa

● The service life of the nano-coating molds has been increased to 3 million stamping cycles, reducing the unit cost by 60%

● The rebound compensation is optimized through Dynaform simulation, and the key dimensions meet the ISO 2768-f standard.

● The online visual inspection system can detect defects as small as 0.1mm in real time, reducing the scrap rate to 0.2%.

● Topology optimization algorithm generates biomimetic fin structures, reducing wind resistance by 15%

● Supports processing of 0.05mm micro-hole arrays, breaking through the limits of traditional etching processes

● The intelligent material arrangement system increases material utilization to 95%

● The waste from stamping processes is 100% recycled, reducing carbon emissions by 8.5 tons per ton of components